The JQ/JQW type clam coupling is used for the connection of the stirring shaft of the reactor that is too long and is manufactured in two stages. If the output shaft of the vertical reducer is connected with the stirring shaft of the reactor, the clamp coupling is used. When ordering, it should be put forward so that non-standard requirements can be applied to the size of the output shaft.
The JQ/JQW clamp coupling utilizes two axially split clamp shells, which are clamped with bolts to realize the two-axis connection, and the torque is transmitted by the friction between the two halves of the coupling surface, and the flat key is used as an auxiliary link.
The JQ/JQW clamp coupling does not need to move the shaft axially when assembling and disassembling, so it is very convenient to assemble and disassemble. The disadvantage of the clamp coupling is that the centering accuracy of the two shafts is low, the structure and shape are relatively complicated, the manufacturing and the balance accuracy are low, and it is only suitable for low-speed and stable load occasions. Usually, the linear velocity of the larger outer edge is not greater than 5m/s. When the linear velocity exceeds 5m/s, a balance check is required.
In order to balance the situation, the bolts should be installed in positive and negative phases. Clamp couplings do not have axial, radial and angular compensation performance.
The characteristics of JQ/JQW type clamp coupling are similar to those of shell coupling, simple structure, convenient assembly and disassembly, suitable for low speed, no impact, stable vibration load occasions, suitable for the connection of vertical shafts such as agitators.
JQ/JQW type clamp coupling is composed of two shells split along the axial direction, mainly including single groove and double groove, with keyway and without keyway, single groove with single hole diameter and double hole diameter, providing high torque grip without damaging the shaft face. The double-groove rigid coupling is convenient for disassembly and maintenance without moving other parts. The screws of the double-groove rigid coupling are reversible, which can maintain dynamic balance. The raw materials include aluminum, carbon steel and stainless steel, with various models and specifications, and double-bore couplings with one metric end and the other imperial end can also be customized according to the special requirements of customers.
The disadvantages of the JQ/JQW type clamp coupling are the low centering accuracy of the two shafts, the complex structure and shape, and the low manufacturing and balancing accuracy. They are only suitable for low-speed and stable load occasions. The speed is not greater than 5m/s. When the line speed exceeds 5m/s, a balance check is required. The shaft does not need to move axially when the clamp coupling is assembled and disassembled, so it is very convenient to assemble and disassemble. In order to balance the situation, the bolts should be installed forward and backward. Clamp couplings do not have axial, radial and angular compensation performance.
Calibration symbol | Aperture | Mmax | D | L | L1 (H8/j7) | L2 | L0 | n-d0 | d1 (H11/h11) | d2 (H11) | a1 (H11) | b1 | l1 | l2 | R | f | b | t | Weight (kg) |
JQ-25 | 25 | 90 | 95 | 110 | 20 | 45 | 58 | 4-12 | 32 | 20 | 5 | 4 | 35 | 60 | 0.2 | 0.4 | 8 | 28.3 | 4.47 |
JQ-30 | 30 | 90 | 102 | 130 | 20 | 55 | 64 | 4-14 | 38 | 25 | 5 | 4 | 45 | 70 | 0.2 | 0.4 | 8 | 33.3 | 4.47 |
JQ-35 | 35 | 236 | 118 | 162 | 20 | 71 | 80 | 6-14 | 43 | 30 | 5 | 4 | 55 | 85 | 0.4 | 0.6 | 10 | 38.3 | 7.60 |
JQ-40 | 40 | 236 | 118 | 162 | 20 | 71 | 80 | 6-14 | 48 | 35 | 5 | 6 | 55 | 85 | 0.4 | 0.6 | 12 | 43.3 | 7.60 |
JQ-45 | 45 | 530 | 135 | 190 | 24 | 83 | 94 | 6-14 | 57 | 37 | 6 | 5 | 70 | 100 | 0.4 | 0.6 | 14 | 48.8 | 10.85 |
JQ-50 | 50 | 530 | 135 | 190 | 24 | 83 | 94 | 6-14 | 62 | 42 | 6 | 5 | 70 | 100 | 0.4 | 0.6 | 14 | 53.8 | 10.85 |
JQ-55 | 55 | 530 | 135 | 190 | 24 | 83 | 94 | 6-14 | 67 | 47 | 6 | 5 | 70 | 100 | 0.6 | 1 | 16 | 59.3 | 10.85 |
JQ-60 | 60 | 1400 | 172 | 250 | 30 | 110 | 124 | 8-18 | 73 | 50 | 8 | 6 | 100 | 130 | 0.6 | 1 | 18 | 64.4 | 25.06 |
JQ-65 | 65 | 1400 | 172 | 250 | 30 | 110 | 124 | 8-18 | 78 | 55 | 8 | 6 | 100 | 130 | 0.6 | 1 | 18 | 69.4 | 25.06 |
JQ-70 | 70 | 1400 | 172 | 250 | 30 | 110 | 124 | 8-18 | 83 | 60 | 8 | 6 | 100 | 130 | 0.6 | 1 | 20 | 74.9 | 25.06 |
JQ-80 | 80 | 2650 | 185 | 280 | 38 | 131 | 138 | 8-18 | 94 | 7 | 10 | 8 | 110 | 145 | 0.6 | 1 | 22 | 85.4 | 30.16 |
JQ-85 | 85 | 2650 | 185 | 280 | 38 | 121 | 138 | 8-18 | 99 | 75 | 10 | 8 | 110 | 145 | 0.6 | 1 | 22 | 90.4 | 30.16 |
JQ-90 | 90 | 5200 | 230 | 330 | 38 | 146 | 164 | 8-23 | 105 | 80 | 10 | 8 | 140 | 170 | 0.6 | 1 | 25 | 95.4 | 56.38 |
JQ-95 | 95 | 5200 | 230 | 330 | 38 | 146 | 164 | 8-23 | 110 | 85 | 10 | 8 | 140 | 170 | 0.6 | 1 | 25 | 100.4 | 56.38 |
JQ-100 | 100 | 5200 | 230 | 330 | 38 | 146 | 164 | 8-23 | 115 | 90 | 10 | 8 | 140 | 170 | 0.6 | 1 | 28 | 106.4 | 56.38 |
JQ-105 | 105 | 5200 | 230 | 330 | 38 | 146 | 164 | 8-23 | 120 | 95 | 10 | 8 | 140 | 170 | 0.6 | 1 | 28 | 111.4 | 56.38 |
JQ-110 | 110 | 9000 | 260 | 390 | 46 | 172 | 190 | 8-23 | 125 | 100 | 12 | 10 | 160 | 200 | 0.6 | 1 | 28 | 116.4 | 90 |
JQ-115 | 115 | 9000 | 260 | 390 | 46 | 172 | 190 | 8-23 | 130 | 105 | 12 | 10 | 160 | 200 | 0.6 | 1 | 32 | 122.4 | 90 |
JQ-120 | 120 | 9000 | 260 | 390 | 46 | 172 | 190 | 8-23 | 135 | 110 | 12 | 10 | 160 | 200 | 0.6 | 1 | 32 | 127.4 | 90 |
JQ-125 | 125 | 15000 | 280 | 440 | 54 | 193 | 210 | 10-23 | 140 | 115 | 14 | 12 | 180 | 225 | 0.6 | 1 | 32 | 132.4 | 125 |
JQ-130 | 130 | 15000 | 280 | 440 | 54 | 193 | 210 | 10-23 | 146 | 118 | 14 | 12 | 180 | 225 | 0.6 | 1 | 32 | 137.4 | 125 |
JQ-140 | 140 | 15000 | 300 | 440 | 54 | 193 | 230 | 10-23 | 158 | 128 | 14 | 12 | 180 | 225 | 0.6 | 1 | 36 | 148.4 | 125 |
JQ-150 | 150 | 28000 | 340 | 500 | 64 | 218 | 260 | 10-33 | 170 | 134 | 16 | 14 | 200 | 255 | 0.6 | 1 | 36 | 158.4 | 215 |
JQ-160 | 160 | 28000 | 340 | 500 | 64 | 218 | 260 | 10-33 | 180 | 144 | 16 | 14 | 200 | 255 | 0.6 | 1 | 40 | 169.4 | 215 |
JQ-180 | 180 | 31000 | 380 | 560 | 72 | 244 | 300 | 10-33 | 200 | 162 | 18 | 16 | 240 | 285 | 1 | 1.5 | 45 | 190.4 | 350 |
JQ-200 | 200 | 33750 | 420 | 640 | 80 | 280 | 340 | 10-33 | 220 | 182 | 20 | 18 | 270 | 325 | 1 | 1.5 | 45 | 210.4 | 516 |
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